Tear down Instrument Cluster

I found on eBay this Instrument Cluster from Mazda MX-5 2016 and decided to take a closer look at it, for potential integration with TFT display.

pcb-front

pcb-back

The construction of the cluster is quite simple. There are 2 layers PCB with all the components on one side. The main microprocessor is made by Fujitsu, MB91F575 , which has 2 CAN interfaces and calculates all the information from the CAN messages. The microprocessor controls 46 LEDs (10 of them are white illumination only), two step motors and one buzzer. Besides CAN messages, inputs for this unit comes from cluster switches, in analog form.

The fuel gauge is implemented on a segmented LCD, controlled by PT6526-LQ chip, which has a serial interface for incoming data. This means it will be relatively easy to insert additional digital information into the middle section. Using a PIC processor, I did a quick test setup for this LCD; through serial interface 36 bytes controlling all the available segments. The video below shows segments association with byte number. For demo purpose, I used temperature field as a byte number. Each byte controls 8 segments, which will light up sequentially.

I think I can use the field allocated for cruise control to show some other info, when cruise control is off. For example, I always wanted to see cabin temperature next to outside temperature gauge. The next video shows insertion of my data (counter) while passing through all other data. In this field it is possible to show 3 digits with range 0 – 299.

This was done by cutting 3 wires and adding PIC18F25K80 micropocessor, which is capable to process CAN data as well. Technically, I can display any data available on the CAN bus within range of 0 -299.

canbrd

The LCD is mounted into the socket and has the following measurements: 79mm x 60mm x 15mm. I think it will be possible to replace it with a similar size Graphic TFT screen (320×480 ), and replicate the same information and more. However, my ultimate goal is to replace the analog gauges with one single  TFT panel, and remove that sticking out display from CMU.  I think I can design a LVDS muxer, which can mux the data from the CMU and from an additional controller to make one integrated video stream for this cluster.

The challenge will be to decode CAN messages, which are turning these 36 LEDs, to represent them on a graphic screen instead.

To be continued….

 

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